- Home
- Rack Conveyor Dishwashers – Continuous Washing, Manufactured in Turkey for High-Capacity Kitchens
Cooking Equipments
Rack Conveyor Dishwashers – Continuous Washing, Manufactured in Turkey for High-Capacity Kitchens
Cooking Equipments
Rack Conveyor Dishwashers – Continuous Washing, Manufactured in Turkey for High-Capacity Kitchens
📌 Continuous Pressure in Dish Return – Why Conveyors Are Essential
In a catering hub in Riyadh, the operations manager told us: “Every five minutes another rack arrives, and our old machines just cannot keep up.” This is not unusual. In turnkey commercial kitchen projects, rack conveyor dishwashers are the backbone of meal production, especially in central kitchens, staff canteens, and institutional restaurants. We observed in Nairobi universities, Istanbul hospitals, and Paris catering halls: when dish return is continuous, only Turkey-manufactured rack conveyor systems deliver the reliability that procurement teams, consultants, and contractors demand.
Some planners think adding more undercounter or hood units is enough. In reality, those setups break down under the pressure of thousands of meals per service. Procurement managers admit they lost tenders when drying capacity wasn’t included. Kitchen designers told us conveyor misalignment caused safety hazards. Contractors shared how missing documentation delayed approvals. That’s why rack conveyor systems are not optional extras—they are engineered solutions for nonstop operations.
By installing our Turkey-built rack conveyor dishwashers, project teams secure CE/HACCP certifications, BOQ-ready cut sheets, and CAD/BIM validation. For procurement, this means fewer surprises; for consultants, smooth layout integration; for contractors, systems that install without delays. This is continuous washing, not stop-and-start guessing.
1-Year Factory Warranty
Service in 90+ countries
Spare parts in Turkey, UAE
Conveyor System Models at a Glance – Reliability with Integrated Dryers
Model Name | Conveyor Type | Racks/Hour | Power (kW) | Dryer Included | Dryer Power (kW) | Dimensions WxDxH (mm) |
ProConveyor 1500 | Single Tank | 90 | 10.2 | Yes | 2.4 | 1600x770x1450 |
EcoConveyor 2000 | Double Tank | 125 | 12.4 | Yes | 2.8 | 2100x770x1450 |
Both conveyor systems are factory-tested, CE/HACCP certified, and equipped with integrated drying modules. Built from reinforced stainless steel panels, they are engineered for central production kitchens and tender-ready for global institutional projects.
Fast Setup for Contractor Teams
- Modular sections delivered for easy site access
- Plug-in ready power and drainage connections
- Preconfigured dryer modules for fast commissioning
- BIM/CAD files for accurate contractor coordination
In a hospital kitchen in Istanbul, two conveyor lines were operational within 72 hours of delivery, despite tight MEP corridors.
Heavy-Duty Build for Endless Shifts
- Reinforced conveyor chains tested for heavy trays
- Double-skin insulated panels reduce heat & noise
- Stainless steel tanks resistant to chemical wear
- High-torque pumps for continuous washing cycles
At a Nairobi university, one ProConveyor unit ran 20 hours daily through three semesters without failure.
Audit & Certification Ready – Hygiene First
Every rack conveyor dishwasher ships with a compliance pack:
- CE, HACCP, NSF documentation
- WRAS and water-safety files
- Full BIM/CAD cut sheets
In Paris, a catering tender was won solely because our documentation set was pre-approved by local authorities.
🎯 Why Choose Our Turnkey Rack Conveyor Dishwashers?
Central kitchen planners, procurement officers, and contractors choose our Turkey-manufactured systems because:
- 🚀 High-volume racks/hour capacity with drying included
- 🧱 Reinforced stainless build for institutional duty
- 📐 Straight-line ergonomic conveyor workflow
- 📁 Full compliance packs included with delivery
- 🌍 Export-ready with logistics support in 38+ countries
Turnkey readiness covers:
- BOQ alignment with consultant specs
- BIM validation for layout teams
- OS&E accessory matching
- On-site coordination with contractor crews
We have seen too many central kitchens fail because conveyors lacked dryers or racks mismatched. We prevent those mistakes before they start.
📦 Procurement & BOQ Integration
We equip procurement teams with:
- Editable datasheets
- CE/HACCP packs for tenders
- BIM/CAD layouts for consultant teams
Every project receives a full document set, eliminating last-minute tender risks.
🔍 Comparison Snapshot – Which Model Fits Best?
Model | Best For | Key Advantage |
ProConveyor 1500 | Hospitals, staff canteens | Compact single tank, fast drying |
EcoConveyor 2000 | Central catering, universities | Double tank, higher throughput, efficient ROI |
HoodPro 1000 | Hotels, banquet kitchens | Pass-through ergonomics, peak service loads |
📐 Conveyor Workflow Planning – How to Avoid Bottlenecks
In conveyor projects, workflow planning is crucial:
- Keep dish return lines aligned directly with conveyor entry, so staff avoid detours and maintain a steady tray flow.
- Ensure space for tray staging near inlet, giving staff a buffer zone to organize racks before they enter the conveyor.
- Position dryer module close to outlet storage, which reduces handling time and keeps clean dishes ready for service faster.
- Maintain ergonomic staff routes without cross-traffic, improving safety and lowering fatigue during long service hours.
In Riyadh, consultants reported a 20% faster tray turnover after optimizing inlet/outlet placement. Contractors confirmed safer corridors, and procurement teams appreciated fewer staff injuries.
🧩 Accessory Matching & OS&E Fit
We supply matching accessories:
- Racks for trays, cutlery, plates
- Pre-rinse tables and inlet/outlet stations
- Chemical dosing units
Contractors save time, procurement avoids errors.
🧩 OS&E Integration
Dishwashers must match accessories. We supply:
- Basket kits for cutlery, dish, glass
- Pre-rinse inlet/outlet systems
- Chemical dosing sets
No more delays from missing racks or unplanned accessories.
🔄 Multi-Zone Efficiency – Beyond Single Lines
In central kitchens, one conveyor rarely covers everything. Multi-zone systems allow dish, tray, and cutlery washing in parallel. In a Nairobi catering school, adding a second conveyor reduced backlog by 35%.
- Parallel zones for dish/tray/cutlery
- 35% faster backlog clearance
- Simplified staff training per zone
♻️ Energy Recovery Systems – Lowering Costs
Energy recovery saves utilities and improves ROI. In Istanbul, a hospital cut electricity use by 18% after upgrading to energy-recovery conveyors.
- Integrated energy recovery lowers bills
- 15–18% electricity savings
- ROI accelerated under 24 months
🌍 Where They Work Best – Global Scenarios
- Riyadh catering hubs – nonstop meal production
- Nairobi universities – institutional foodservice
- Istanbul hospitals – high hygiene kitchens
- Paris catering halls – event-driven demand
Across Europe, Africa, and the Middle East, rack conveyor dishwashers anchor continuous meal prep.
🛠️ Maintenance in Daily Operations
- Front service access
- Automatic self-cleaning cycles
- Tool-free filter trays
- Easy removal of conveyor guards
Maintenance completed in under 15 minutes daily.
🏢 Central Production Catering – Designed for Volume
Rack conveyors serve central kitchens producing thousands of meals daily. In a Riyadh catering hub, a double-tank unit handled 125 racks/hour, meeting daily production without overtime.
- 125 racks/hour double tank throughput
- Optimized for 5,000+ meals/day
- Reduced overtime labor costs
⚠️ Workflow Mistakes to Avoid
Common conveyor mistakes damage projects. Consultants reported layouts where return lines crossed prep zones, causing accidents. Correct planning avoids these risks.
- Never cross dish return with prep traffic
- Provide staging for racks before inlet
- Plan outlet space for dryer cooling
🌐 Case Study Snapshot – Conveyor Units in Action
- Riyadh hub: After installing ProConveyor, throughput reached 125 racks/hour and management reported zero overtime shifts, keeping labor budgets on target.
- Nairobi university: Dual conveyor lines improved tray handling speed by 35% and reduced staff fatigue, making mealtime service smoother for thousands of students.
- Istanbul hospital: With energy recovery units, electricity bills dropped by 18% and audit approvals passed faster thanks to better hygiene compliance.
❓ Frequently Asked Questions (FAQ)
How many racks per hour can these units handle?
Between 90 and 125 depending on model.
Do they include drying modules?
Yes, integrated dryers are standard.
Can they fit into existing layouts?
Yes, modular sections pass through standard doors.
What is the ROI on energy recovery systems?
Typically under 24 months.
Do you provide full tender documentation?
Yes, CE, HACCP, NSF and BIM packs are supplied.
💬 Real Projects & Client Testimonials – What Our Partners Say
